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AIPLANT4.0 · Intelligent Manufacturing Platform

Connect Every Machine. Predict Every Outcomes. Save Money and Time.

Phygitalz is an AI and Industry 4.0 company transforming factories through IIoT, Agentic AI, Digital Twin, Digital Thread and smart manufacturing solutions. We help manufacturers build smarter, more efficient, highly effective and future-ready factories with predictive capabilities across function in your factories

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AIPLANT4.0 is built by PHYGITALZ: all your manufacturing solutions under one AI platform

PLATFORM OVERVIEW

Why Customers Choose
Phygitalz's AIPLANT4.0?

AIPLANT4.0 is the factory of the future, with the top 12 shop-floor solutions interconnected with each other on a unified AI platform with AI Agents, Digital Twin, Digital Thread and IIoT Technologies.
AIPLANT4.0 Platform is successfully running at Indian Defence Factories, Commercial Vehicle OEM, TVS and Japanese companies for the last 7 years.
AIPLANT4.0 is highly configurable and customizable to every customer-specific need.
AIPLANT4.0 is a Defence Grade Platform tested and proven for vulnerability and penetration testing.
AIPLANT4.0 is faster to configure and reach ROI within 3 to 6 months.

UNDER THE HOOD

Technology Stack

Machine Integration

Siemens CNCDirect data acquisition from Siemens CNC controllers.
Fanuc CNCDirect data acquisition from Fanuc CNC controllers.
MitsubishiMitsubishi PLC and CNC connectivity.
Conventional MachinesRetrofit sensors bring legacy, non-networked machines online.
SCADASCADA system bridging for plant-wide visibility.
RobotsRobotic cell monitoring and cycle tracking.
PressPress tonnage, cycle and stroke monitoring.
SPMSpecial purpose machine integration.
ModbusModbus RTU/TCP protocol for industrial device communication.
MQTTLightweight MQTT messaging for IIoT telemetry.
OPC UAOPC UA for secure, vendor-neutral machine data exchange.

Platform & Security

Angular FrameworkModern, responsive front-end built on Angular.
Python DjangoSecure, scalable back-end built on Python Django.
AES 256 EncryptionIndustry-standard AES-256 encryption for data at rest and in transit.
Authentication EngineRole-based authentication for every user and session.
Access Control EngineGranular, role-based access control across the platform.
SSL CertificateEnd-to-end HTTPS/SSL encrypted connections.
Windows ServerEnterprise-grade hosting on Windows Server.
SQL ServerMicrosoft SQL Server for reliable, scalable data storage.

Sensors & IoT

VFDVariable frequency drive signal capture for motor load and speed.
TransducerPressure and force transducers for process monitoring.
Dynamo/RPM SensorRPM sensing for spindle and motor speed tracking.
Flow SensorCoolant, air and fluid flow monitoring.
Energy SensorReal-time electricity, water, gas and air consumption monitoring.
BluetoothWireless short-range sensor connectivity.
QR SensorQR-code based part and asset identification.
RFIDRFID tagging for part, tool and pallet traceability.
CameraMachine vision for quality inspection and monitoring.
GPSGPS location tracking for mobile assets.
CMMCoordinate measuring machine data for dimensional quality.
LabVIEWLabVIEW-based test and measurement integration.
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Ready to get connected?

See how AIPlant4.0 can reduce downtime, cut maintenance expense and give you real-time visibility across every machine and every second.

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