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Condition Monitoring & PredictM 4.0
Predictive Maintenance Before Failure Occurs

Condition monitoring and predictive maintenance with abnormal condition alerts and spare-parts demand prediction.

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Why Condition Monitoring & PredictM 4.0

Everything you need to run a real-time factory

Live Condition Monitoring

Every connected asset tracked continuously, 15 minutes at a time.

Abnormal Alerts

Real-time alerts the moment a parameter goes out of range.

Predictive Maintenance

Failures predicted before they cause a stoppage.

Spares Forecasting

Know what spare parts you'll need, before you need them.

See It In Action

Your Factory, Live

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Condition Monitoring

  • Continuous monitoring of every connected asset
  • Vibration, temperature & load tracked live
  • Time-series charts per asset
  • 15-minute refresh cycle
Business Impact

Business Benefits

Fewer Unplanned Stoppages

Abnormal condition alerts catch problems before they cause a breakdown.

Lower Spares Inventory Cost

Demand prediction avoids over-stocking spares.

Data-Backed Maintenance

Condition data replaces guesswork in maintenance planning.

The Reality Check

What's Slowing You Down vs. What Condition Monitoring & PredictM 4.0 Fixes

Equipment failures show up as sudden, unplanned stoppages.

Digital twin models predict failures before they cause downtime.

Abnormal machine conditions go unnoticed until something breaks.

Real-time alerts fire the moment a parameter goes abnormal.

Spare parts are ordered reactively, after a failure occurs.

Spare-parts demand is forecast ahead of need, preventing stockouts.

Asset replacement due-dates live in someone's memory or a spreadsheet.

Replacement history and due dates are tracked automatically per asset.

Ready When You Are

Ready to Transform Your Factory?

See your factory in real time with AiPlant4.0 Condition Monitoring & PredictM 4.0.