Built for factories.
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Phygitalz Advisory Solution Pvt. Ltd., successfully implemented AiPlant4.0 ,covering 13 CNC, grinding, and honing machines. The Industry 4.0 implementation includes: AiPlant4.0 – Master Data & Access Management Digital Plant Maintenance – Breakdown, PM, MTBF & MTTR Analytics PredictM4.0 – Real-time Condition Monitoring & Analytics Parts Replacement Tracking – Cycle, Life & Time-based monitoring Smart Stores – Spare Inventory, Consumption & QR-based Management Phygitalz handled machine data acquisition, networking, server infrastructure, displays, and implementation, with 1 year of ongoing support and maintenance.

the Phygitalz Software platform, has successfully completed & implemented AiPlant4.0 for our manufacturing plant in, Tamilnadu @ Jun 2024. The implementation covers a total of 5 Machines consisting of CNC machines, PLC based Washing Machine, PLC Based Leak Testing Machines & Quality Inspection. Following solutions were implemented: AiPlant4.0 – Master Data Foundation, Access Control & Settings OEE4.0 Energy4.0 Digital Plant Maintenance & Condition Monitoring (PredictM4.0) Quality4.0 AiPlant4.0 gives us the ability to track live downtime, cycle time, part counts, leak test pass/fail status, leak test pressure values, washing temperatures, energy consumptions, SPC charts, CP and CPK automated calculations efficiently without manual time & effort. Phygitalz implemented an end-to-end solution including installation CNC machines, Robots and AiPlant4.0 Software with necessary networking and data acquisition systems.

Phygitalz Software platform, has jointly and successfully completed & implemented AiPlant4.0 for our manufacturing plant in Tamilnadu @ Mar 2023. The implementation covers a total of 53 machines, including CNC machines, PLC-based machines, and multi-pallet and multi-part processing machines. AiPlant4.0 has helped us to move from manual data capture, Excel report and graphs preparation to fully automated live data capture & automated reports, OEE dashboard with necessary alerts on downtime & for the production and maintenance team. This has helped our organization to improve machine efficiency & operating efficiency, reduced operating time, saved energy, improved quality and reduced customer line rejections. Phygitalz implemented this as turnkey solution, right from Server sizing, Procurement of Hardware & Software, Network devices, IOT Gateways, Solution Installation, Commissioning & Support. This team has expertise in Digital Technology, Interfacing with CNC & PLC machines and Data acquisition in the AiPlant4.0 solution.

Phygitalz Software platform, has jointly and successfully completed & implemented AiPlant4.0 for our Engine Cylinder head machining manufacturing plant in Mugapair, Tamilnadu. Project started in March 2020 and competed successfully by persevering COVID-19 Waves & Its challenges in August 2023. The implementation covers a total of 5 CNC machines, Bush Pressing PLC Based Machines, Blue tooth Digital measurement micro meter, OCR based Serial number tracking & Energy Monitoring. Following solutions are implemented, OEE4.0 Energy4.0 Quality4.0 Traceability4.0 (Ai Based Component number reading of each cylinder head & corresponding Quality measurement via blue tooth micro meter, Bush pressure load) Tool Life Monitoring4.0. With the help of AiPlant4.0 now we are able to track live production, energy, Inlet and exhaust hole diameter, runout, bush load for each hole in cylinder head. Today, we are able to know live production of my machines & quality of components even when I am travelling. Phygitalz implemented as end to end solution.