Reduce Machine Downtime Before It Happens
OEE 4.0 tracks downtime as it happens. Condition Monitoring & PredictM 4.0 flags the failure before it happens. Together, they turn downtime from something you report on into something you prevent.
What an Unplanned Stoppage Actually Costs
An unplanned stoppage doesn’t just cost the repair time — it costs the missed shift target, the overtime to catch up, and the order that ships late. Most of that cost is avoidable: a failure that takes a line down was usually visible as a trend beforehand, if anyone was watching for it in real time.
See It, Predict It, Fix It — Before It’s a Stoppage
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See downtime as it happens
OEE 4.0 captures every stoppage automatically and reason-codes it in real time — no more reconstructing what happened from a shift-end report.
OEE 4.0 - 02
Predict the failure before it happens
Condition Monitoring & PredictM 4.0 scores failure risk per component and flags it days ahead. OEE 4.0 adds its own AI-based OEE forecast on top of that.
Condition Monitoring & PredictM 4.0 - 03
Turn the risk into a scheduled fix, not a stoppage
Digital Plant Maintenance takes the flagged risk and turns it into a planned work order — the failure gets fixed on your schedule, not the machine’s.
Digital Plant Maintenance
Confirmed, Not Aspirational
A platform-wide average across all AIPlant4.0 deployments — not a per-module or per-customer guarantee.
What This Looks Like on Your Floor
Catching a cycle-time drift before it costs a shift
OEE 4.0’s AI prediction flags a machine trending toward a performance loss early enough for a supervisor to step in.
Catching a bearing failure risk days in advance
PredictM 4.0 flags a rising failure risk before it takes the line down unannounced.
Turning a caught risk into a scheduled fix
Instead of an emergency breakdown call, the flagged risk becomes a work order Digital Plant Maintenance tracks to completion.
Related Solutions
Frequently Asked
OEE 4.0 alone tells you a stoppage happened and why. Adding Condition Monitoring & PredictM 4.0 tells you it’s about to happen. Adding Digital Plant Maintenance makes sure it gets fixed on a schedule instead of becoming an emergency call.
OEE 4.0 alone gives real-time visibility into downtime as it happens. Adding Condition Monitoring & PredictM 4.0 moves from reporting to prevention. Adding Digital Plant Maintenance closes the loop with a tracked fix.